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Showing posts with label Milling. Show all posts
Showing posts with label Milling. Show all posts

Sunday, 3 August 2025

Update on the mill and lathe

Having used the mill and lathe a bit more, I have made a couple of adjustments and completed some changes that I had planned.

Guards

On the lathe I've added some simple clear guards to the slide. The fixed factory guard on the compound slide was never any good for me.

These shields are magnetic, so I can easily move them about to suit where I'm working or swap them out for a different shape.



Obviously I don't want chips heading towards my face, but I wear glasses or a face shield, so the guard is not the primary protection in that area. I find that more hot chips hit my hands, which are by necessity closer to the machine and largely unprotected. Most commonly, this is while using the handwheels. My solutions sort that out.

I'll probably make a couple more designs to mount on the toolholder, so I have more flexibility about where they are positioned.



[Update] I'm still up in the air about the guard on the mill. I've tried using some magnetic shields, similar to the lathe. They were no better than the original, except a little more compact. I've reverted to the factory supplied guard for now.


R8 Spindle

Since I've had the WM18 mill, I have been disappointed with the poor engagement of the keyway in my R8 tools. Never having used this before, I did not know what to expect, but I decided it should be better. The collet chuck would engage but not very positively, the Jacobs chuck arbour would fit at any angle!


Over the weekend, I decided to take some time to check that there was not a fault. It did not take me very long to find the issue.



I now know that the key is a simple grub screw and it was nearly all the way out the wrong side! I added a little medium strength thread lock and put it back in, to a depth that felt right. It now works as I imagined it should.



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Sunday, 13 July 2025

First chips from the new lathe and mill

My new lathe and mill arrived a few weeks ago. Between then and now I've been going through the various processes of setting them up. Cleaning, oil, levelling, tramming etc. and adding some digital scales to the lathe.



For the first jobs, I've turned some threaded inserts and milled a couple of slots.

















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Thursday, 8 September 2022

Oil filler cap

The oil filler cap on Dean's motorcycle leaked, so I put the lathe to good use again.


We wanted to retain the original stylish top.





As I don't have a milling machine, I put an end mill in the drill press chuck and used that to form the cut-outs for the cap to fit over.



The spring clip was ground down from one taken from a budget filler cap bought off of eBay. It was secured with two M3 screws.


I have not glued on the cap yet. We're going to check it does not leak before I make it permanent.


It looks good and fits in perfectly.

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Update: 14 Sept 2022

It's been test ridden and no leaks, so I've now glued and pinned the top in place.

I've also used a better fitting rubber washer, 36mm ID 3mm thick.


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